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EDM Department Inc.

Bartlett, Illinois, US

EDM Department Inc. is a corporation focused on advanced development of flexible manufacturing. We are a solutions provider for a broad range of markets including the defense, medical and tele-communications industries.

Over 25 years of research and experience have gone into developing the best plans to meet the needs of our customers. We ensure Quality, Cost and Lead-Time are balanced in accordance with customers' individual needs and requirements. We offer options and flexibility in the manufacturing process as we weave the ongoing development of resources and technology into every job. For example, advanced machine programming enables customers to benefit from reduced time and costs. Additionally, our research and development division allows our customers access to the latest in product development, engineering, and production techniques.

We are experienced working in all the phases of manufacturing,... Show more »

EDM Department Inc. is a corporation focused on advanced development of flexible manufacturing. We are a solutions provider for a broad range of markets including the defense, medical and tele-communications industries.

Over 25 years of research and experience have gone into developing the best plans to meet the needs of our customers. We ensure Quality, Cost and Lead-Time are balanced in accordance with customers' individual needs and requirements. We offer options and flexibility in the manufacturing process as we weave the ongoing development of resources and technology into every job. For example, advanced machine programming enables customers to benefit from reduced time and costs. Additionally, our research and development division allows our customers access to the latest in product development, engineering, and production techniques.

We are experienced working in all the phases of manufacturing, beginning with engineering & development and continuing through actual parts production and measurement verification & finishing with quality assurance inspection. EDM Department is committed to quality and typically works on projects requiring military specifications with tolerances as low as 1 micron and surface finishes as low as 4Ra um. Contact Us today to discuss your unique project and learn how we can meet your requirements.

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EDM Department Inc. has not listed any services.

3D Metrology
Price on request

EDM Department's Optical 3D Metrology equipment from Alicona gives our customers in-depth, non-contact metrology measurements of almost any shape, size and form. We also offer surface roughness inspection as well as 3D part scan to 3D CAD model overlays with difference modeling. Let EDM Department verify that every dimension... Show more »

EDM Department's Optical 3D Metrology equipment from Alicona gives our customers in-depth, non-contact metrology measurements of almost any shape, size and form. We also offer surface roughness inspection as well as 3D part scan to 3D CAD model overlays with difference modeling. Let EDM Department verify that every dimension on your part is within tolerance and specification with a simple, non-destructive, non-contact optical 3D part scan completed using Alicona's Focus-Variation technology.

KEY CAPABILITIES

With the ability to access 100 million measurements on your most intricate part, we can verify your part and ensure that all services EDM performs are accurate and match your prints and tolerances. EDM is committed to quality and Alicona's 3D metrology allows us to easily quantify and prove that. Companies interested in our 3D Metrology services often also explore our Wire EDM, Sinker EDM and Milling services as well. View all our capabilities:

  • We can give you access to 100 million measurements on your latest part!
  • In-Depth, Non-Contact metrology services for almost any shape, size and form
  • Surface Roughness Inspection with 3D metrology
  • 3D part scan to 3D overlays with difference modeling
  • Incline Capable
  • High vertical resolution
  • Dynamic Measurements of Steep Sided Flanks
  • Excellent performance on very rough surfaces
  • Robust handling of very reflective geometries
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Laser Ablation
Price on request

Laser ablation offers highly accurate, non-contact machining of your most delicate parts. Our laser capabilities allow us to work with the smallest and most fragile parts around. Tolerances of 5µm and below are common for our laser applications. EDM Department's laser machines can make almost any shape that you can model and... Show more »

Laser ablation offers highly accurate, non-contact machining of your most delicate parts. Our laser capabilities allow us to work with the smallest and most fragile parts around. Tolerances of 5µm and below are common for our laser applications. EDM Department's laser machines can make almost any shape that you can model and can create welds on the thinnest materials available. We'd love to talk to you about your next laser machining project.

KEY CAPABILITIES

  • Small & Fragile Parts
  • Etching & Engraving
  • High-Precision Welding
  • General tolerances of 10µm, tighter tolerances of 5µm and below are possible
  • Finishes down to 10-12Ra µin (micro inch)

COMMON PROJECTS

  • Mold and Die Components
  • Interconnect Components
  • Fiber Optic Components
  • Medical Components

COMMON WORKPIECE MATERIALS

  • CBN
  • Aluminum
  • Brass
  • Ceramics
  • Copper
  • Exotic Metals
  • Graphite
  • Molybdenum
  • Performance Plastics
  • Precision Tool Steels
  • Stainless Steels
  • Titanium
    • Tungsten
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Microfabrication Services
Price on request

We offer precision micro manufacturing capabilities that allow our customers to meet unique demands like aspect ratios of 38:1, features sizes as small as 40um, wire diameters of 20um, ISO13485, medical device standards, or another development specification. Combining state-of-the-art equipment with experienced engineers, we... Show more »

We offer precision micro manufacturing capabilities that allow our customers to meet unique demands like aspect ratios of 38:1, features sizes as small as 40um, wire diameters of 20um, ISO13485, medical device standards, or another development specification. Combining state-of-the-art equipment with experienced engineers, we manufacture the most intricate parts with flawless accuracy - whether you need a prototype or a hundred thousand pieces. Whatever you need, we're here to help make your micro manufacturing project a success. With 20 years' experience in micro and nano manufacturing, we can take your project from concept to final production.

KEY MICRO MANUFACTURING CAPABILITIES

As our name suggests, our core competencies are, and always have been, Wire EDM and Sinker EDM. However, utilizing our diverse and talented team, we supplement these capabilities with additional machining options which strategically complement and enhance our abilities. Companies utilizing our mirco manufacturing capabilities often explore our Precision Grinding, Precision & Micro Milling and 3D metrology abilities as well.

  • Aspect Ratios up to 38:1
  • Feature sizes as small as 40μm
  • Tolerances as low as 1 micron
  • Surface finishes to 4Ra micro inch
  • Surface roughness inspection
  • 3D part scan to 3D CAD model overlays with difference modeling

COMMON WORKPIECE MATERIALS

EDM strives to meet your needs. Through strategic partnerships with a vast array of qualified material suppliers, we manufacture using the materials you require, all while meeting strict standards. From Mold & Die Components to a components for the Medical and Interconnect Industries we've worked with the following materials:

  • Precision Tool Steels
  • Stainless Steels/CRES
  • Titanium
  • Tungsten
  • Molybdenum
  • Exotic Metals
  • Aerospace Aluminum 2014/6061/7075
  • Brass
  • Copper
  • Plastics
  • Performance Plastics
  • Thermoplastics
  • Thermoset
  • Ceramics
  • Graphite
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Device Prototyping
Price on request

Leveraging the skills and expertise of our experienced engineers and product development team, EDM Department has quickly become a leader in rapid prototyping quick-turn manufacturing. We're not your traditional manufacturer; we utilize flexible manufacturing processes that allow us to meet various price, precision and... Show more »

Leveraging the skills and expertise of our experienced engineers and product development team, EDM Department has quickly become a leader in rapid prototyping quick-turn manufacturing. We're not your traditional manufacturer; we utilize flexible manufacturing processes that allow us to meet various price, precision and delivery requirements. From development and 3D model to production and 1st article 3D inspection and verification, EDM Department is your ideal rapid prototyping partner. We’ll work with your team to Engineer, Develop and Manufacture even your most intricate and detailed part. Although we manufacture production level volumes as well, EDM Department prides itself on our low-volume prototype work and believe that in combination with our 3D verification capabilities, our precision and accuracy is what differentiates us from our competition. Whether you are looking to take a concept model to form or seeking short-run manufacturing, EDM Department is here to help.

CAPABILITIES

As our name suggests, our core competencies are, and always have been, wire EDM and sinker EDM. However, utilizing our diverse and talented team, we supplement these capabilities with additional machining options which strategically complement and enhance our abilities. Companies interested in rapid prototyping often utilize our Micro Manufacturing, Milling, Grinding and Research & Development abilities as well. View all our capabilities:

  • Intricate & labor-intensive parts
  • Wide Variety of Machining Options
  • Wire EDM
  • Sinker EDM
  • Precision & Micro Milling
  • Micro Manufacturing
  • Precision Grinding
  • Turning
  • 3D Optical Metrology
  • Highly Scaleable
  • Quick turn around
  • Lead Times short as 3 days

PROJECT EXPERIENCE

At EDM, we don't shy away from small-scale projects. Our ability to utilize traditional and innovative machining methods to fabricate your designs in a cost-effective and efficient manner allows us to both globally competitive and responsive to your unique demands and requirements.

  • Small-scale & low quantity projects
  • Quantities from 1-50+
  • Batch & production parts
  • Up to 10,000 pieces
  • On-Demand Manufacturing
  • Prototyping for a multitude of industries
  • Aerospace & Defense
  • Automotive
  • Interconnect
  • Medical
  • Telecommunications

MATERIALS

EDM strives to meet your needs. Through strategic partnerships with a vast array of qualified material suppliers, we manufacture using the materials you require, all while meeting strict standards. With 20 years' experience, we have utilized a vast array of materials in our different manufacturing projects including, but not limited to:

  • Ceramics
  • Graphite
  • Plastics
  • Performance Plastics
  • LCP
  • Peek
  • Nylon
  • Thermoplastics
  • Thermoset Plastics
  • Highly Engineered Plastics
  • Metals
  • Precision Tool Steels
  • Titanium
  • Copper
  • Exotic Metals
  • Refractory Metals
  • Aluminum
  • Tungsten
  • Molybdenum
  • Tantalum
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Grinding
Price on request

We offer grinding and precision grinding capabilities that allow us to hold tolerances of 2µm on your precision grinding and micro grinding project. In addition, we even can offer 0.5µm tolerance on the most stringent stack laminate grinding applications. Combining state-of-the-art equipment with experienced engineers, we grind... Show more »

We offer grinding and precision grinding capabilities that allow us to hold tolerances of 2µm on your precision grinding and micro grinding project. In addition, we even can offer 0.5µm tolerance on the most stringent stack laminate grinding applications. Combining state-of-the-art equipment with experienced engineers, we grind even the most fragile parts with flawless accuracy. While we have the capacity and ability to take on production and batch projects, we also don't shy away from just a few prototype parts which significantly differentiates us from our main competition. Whatever you need, we're here to help make your next grinding project a success. With 20 years' experience, and an extremely knowledgable and skilled team we know we can meet your demands and specifications.

KEY CAPABILITIES

As our name suggests, our core competencies are, and always have been, Wire EDM and Sinker EDM . However, utilizing our diverse and talented team, we supplement these capabilities with additional machining options which strategically complement and enhance our abilities. Companies interested in our Grinding services often also explore our Wire EDM, Sinker EDM and Milling services as well. View all our capabilities:

  • Grinding of small & fragile parts
  • Stack laminate insert grinding
  • Stack laminate tolerances of 0.5µm
  • Precision form tolerances of 2-3µm
  • Finishes down to 6-8Ra µin (micro inch)
  • Surface Finish Analysis

COMMON WORKPIECE MATERIALS

EDM strives to meet your needs. Through strategic partnerships with a vast array of qualified material suppliers, we manufacture using the materials you require, all while meeting strict standards. For grinding of interconnect components to medical device components, we have worked with the following:

  • Aluminum
  • Brass
  • Copper
  • Exotic Metals
  • Molybdenum
  • Titanium
  • Tungsten
  • Tool Steels
    • A-2, A-5, A-6, A-8
    • D-2, D-3, D-5
    • DC-53
    • H-11, H-12, H-13, H-19
    • L-6
    • M-1, M-2, M-3, M-4, M-42
    • O-1, O-6
    • S-1, S-7
    • T-1
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Electrical Discharge Machining (EDM)
Price on request

Sinker EDM

EDM Department specializes in Sinker EDM (also referred to as Conventional or Ram EDM). We offer standard tolerances for our Sinker EDM services as well as high precision tolerances as tight as 2µm (0.0001"). Our vast library of EDM generator technologies offers the best surface finishes available in a... Show more »

Sinker EDM

EDM Department specializes in Sinker EDM (also referred to as Conventional or Ram EDM). We offer standard tolerances for our Sinker EDM services as well as high precision tolerances as tight as 2µm (0.0001"). Our vast library of EDM generator technologies offers the best surface finishes available in a multitude of materials. By maintaining strong and ongoing relationships with our technology partners we are able to stay on the forefront of Sinker EDM capabilities and meet the ever evolving needs of our customers. We are ready to provide the solution to your most difficult Sinker EDM project requirements.

Wire-Cut EDM

Wire EDM services are our specialty. We offer standard as well as high precision tolerances as tight as 2µm (0.0001"). Our wire cut EDM machines have the capacity to run multiple wire sizes, even micro wire as small as 20µm (0.0008") in diameter! In addition, we're continuously working with our technology partners to upgrade our CNC wire EDM machining capabilities to meet the ever evolving needs of our customers. We complement our wire EDM capabilities with other services like Precision Grinding and Precision & Micro Milling, and offer 3D part scans for quality assurance.

KEY CAPABILITIES

  • Standard tolerances (0.0010" to 0.0005") and high precision tolerances as tight as 2µm
  • Micromachining tolerances of 1µm and below
  • Feature Sizes as Small as 40µm
  • Aspect Ratios up to 38:1
  • Fine (micro) hole diameters as small as 40µm
  • Surface finishes down to 4Ra µin (micro inch)
  • Small quantities of 1-50+ pieces
  • Production quantities up to 10,000 pieces

COMMON WORKPIECE MATERIALS

EDM strives to meet your needs. Through strategic partnerships with a vast array of qualified material suppliers, we manufacture using the materials you require, all while meeting strict standards. When it comes to Sinker EDM we have worked with a diverse list of materials including:

  • Aluminum
  • Brass
  • Copper
  • Exotic Metals
  • Molybdenum
  • Titanium
  • Tungsten
  • Carbide
  • Tool Steels
    • A-2, A-5, A-6, A-8
    • D-2, D-3, D-5
    • DC-53
    • H-11, H-12, H-13, H-19
    • L-6
    • M-1, M-2, M-3, M-4, M-42
    • O-1, O-6
    • S-1, S-7
    • T-1
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Micro CNC Milling
Micro computer numerical control milling
Price on request

Tighter Tolerances. Better Finishes. Design it and EDM will mill it. We offer both precision and micro milling capabilities with tight tolerances of 2-3µm even for micro machining. With a vast network of suppliers, EDM Department has access to any tool needed to meet your milling, micro milling or micro manufacturing needs.... Show more »

Tighter Tolerances. Better Finishes. Design it and EDM will mill it. We offer both precision and micro milling capabilities with tight tolerances of 2-3µm even for micro machining. With a vast network of suppliers, EDM Department has access to any tool needed to meet your milling, micro milling or micro manufacturing needs. Constant development of new and improved micro milling techniques allows us to continuously offer our customers tighter tolerances and better finishes.

EDM strives to meet your needs. Through strategic partnerships with a vast array of qualified material suppliers, we manufacture using the materials you require, all while meeting strict standards. When it comes to Precision and Micro Milling we have worked with a diverse list of materials including:

  • Aluminum
  • Brass
  • Copper
  • Exotic Metals
  • Molybdenum
  • Titanium
  • Tungsten
  • Tool Steels
    • A-2, A-5, A-6, A-8
    • D-2, D-3, D-5
    • DC-53
    • H-11, H-12, H-13, H-19
    • L-6
    • M-1, M-2, M-3, M-4, M-42
    • O-1, O-6
    • S-1, S-7
    • T-1
  • Ceramics
  • Plastics
    • PEEK
    • DELRIN
    • NYLON
    • PTFE
    • ULTEM
  • Graphite
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Physical Processing
Price on request
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Devices
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Size Dimensions
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Physical Analysis Methods
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Fabrication Services
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Engineering & Devices
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